Excelling in Customer Satisfaction and Quality

Plastikon Industries offers custom plastic thermoforming of packaging, inserts, and trays, for a range of industries. Our automated equipment allows us to offer high speed, high throughput, and manufacturing of parts up to 3′ x 5′. We offer continuous, in-line, cut-sheet, pressure, and vacuum forming. Components can be produced from a variety of traditional materials including engineering films, twin sheet, and many organic-based films in varying wall thickness and gauges.

Our products are used in surgical kits, food containers, boxes, blister packs, clamshell packaging, inserts, and disposable medical devices. We have 10K and 100K cleanroom capabilities for our customers with specific needs and offer extensive dimensional, color, and gloss testing to ensure all customer specifications are met. In addition to thermoforming, we offer plating, painting, printing, and thermal transfer of thermoformed parts to help streamline our customers’ supply chain. Typical lead times of 3 to 8 weeks are available, as well as JIT services. For more information about our custom plastic thermoforming capability, see the table below, or contact us directly.

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Extrusion Process

  • Continuous
  • In-Line
  • Cut-Sheet
  • Pressure Forming
  • Vacuum Forming

Products

  • Surgical Kits
  • Electronic Trays
  • Packaging Inserts
  • Food Containers
  • Lids
  • Tubs
  • Bowls
  • Boxes
  • Blister Packs
  • Clamshells
  • Folding Boxes
  • Cylinders
  • Healthcare Thermoforming Packaging
  • Disposable Medical Devices

Quality

  • Class 10K and 100K Cleanroom

Additional Custom Plastic Thermoforming Services

Layers

  • Single Sheet
  • Multi-Layer
  • Multi-Material

Reports

  • Statistical Process
  • Repeatability
  • FMEAs
  • Internal & Supplier Corrective Action
  • Lot Code Traceability & Product Retains

Equipment Capabilities

  • Automated
  • Manual
  • Robots
  • High Thru Put / High Speed

Materials

  • Traditional
  • Engineering Films
  • Twin Sheet
  • “Green” Organic-Based Films

Finishes

  • Painting
  • Part Decoration
  • Pad Printing
  • Silk Screening

Additional Services

  • Welding and Bonding
  • Bar Coding
  • Labeling
  • Packaging
  • Sub-Assemblies
  • Engineering Services
  • Research & Development
  • Sales & Marketing
  • Program Management
  • Project Management
  • Part Design
  • Warehousing
  • Logistics
  • Distribution

Length

  • Up to 5 ft

Inspection

  • Fixtures
  • Gauges
  • Coordinate Measuring Machine (CMM)
  • Colorimeters
  • Gloss Reader
  • Micro View

Production Volume

  • Rapid Prototype
  • Low Volume
  • Large Production Runs

Width

  • Up to 3 ft

Testing

  • Online Leak
  • Vacuum
  • Poke Yoke
  • Force & Pull
  • Torque & Rotation
  • Vibration
  • Material

Typical Lead Time

  • Prototypes in days
  • Production 3 to 8 weeks
  • Just In Time (JIT) Available
  • Stock to Dock Available

Thickness

  • Thin Wall
  • Thin Gauge
  • Thick Wall
  • Thick Gauge

Additional Information.

Industry Focus

  • Automotive
  • Medical / Pharmaceutical
  • Industrial
  • Consumer
  • Solar
  • Research & Development Programs
  • Electronic
  • Healthcare
  • Telecom
  • Packaging
  • Food and Drink
  • Automotive Interior Molded Systems
  • Electrical Systems
  • Interior Wrapping
  • Interior Trim
  • Decorative
  • Digital Media Storage
  • Peripherals
  • Telecommunications
  • Consumer Lifestyle and Household Products
  • Industrial Components and Housings
  • Thermoformed Packaging Solutions
  • Program Operations Protocol for Success (POPS)
  • Minority Business Enterprise (MBE) Certified Company
  • Society for Process Engineers (SPE)
  • International Society for Pharmaceutical Engineering (ISPE)

Intended Applications

  • Microbiology / Lab ware
  • Single-Use Systems
  • Drug Delivery Systems
  • Dental, Surgical and Orthopedic Instruments
  • Multi-Use / Steralizable Systems
  • Automotive Under the Hood Systems
  • Automotive Exterior Systems

Industry Standards

  • ISO 13485:2003 Certified
  • ISO 14001:2004 Certified
  • ISO 3001:2008 Certified
  • ISO 16949:2009 Certified
  • UL Certified #A12506
  • FDA Registered Facilities
  • Environmental Management Systems (EMS)

Efficiency

  • Six Sigma Certification
  • Lean Manufacturing
  • Kaizen
  • Lights Out Manufacturing
  • Toyota Showcase Supplier (TSS)

File Formats

  • CATIA
  • Pro-E
  • UG
  • Solid Works
  • Mold Flow