Unparalleled Design and Fabrication Services

Plastikon offers comprehensive custom plastic injection molding services to a wide range of industries. Our combination of domestic and offshore facilities allows us to serve customers with a variety of production needs. From low volume work to high volume production runs, we have the expertise and facilities to meet our customers’ contract manufacturing needs. We offer two shot, sandwich and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K clean room manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage and electronics industries. Our comprehensive plastic injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.

We can source and mold any grade of material from typical commodity grade plastics, to engineering, functional, and structural grade materials in a variety of colors and formulations. In addition to injection molding, we offer many secondary services including sonic vibration, RF welding, hot stamping, etching, printing, plating, and packaging. Our manufacturing processes are highly automated, which allows us to run a precise and efficient production floor with minimal overhead costs. These capabilities allow us to provide fast and cost competitive manufacturing services to our customers without sacrificing precision and quality. For more information about our custom injection molding capability, see the table below, or contact us directly.

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General Capabilities

  • Custom
  • Offshore
  • Cleanroom Manufacturing
  • White Room Manufacturing
  • Contract Manufacturing

Cavitation

  • Single to High
  • High Speed Machining
  • EDM
  • RJG Process Monitoring

Testing

  • Online Leak
  • Vacuum
  • Poke Yoke
  • Force & Pull
  • Torque & Rotation
  • Humidity
  • Vibration
  • Material

Additional Plastic Injection Molding Capabilities

Product Capabilities

  • Micro Parts
  • Miniature
  • Small Parts
  • LargeComponents
  • Multi-Component
  • Multi-Shot Components
  • Thin Wall

Infrastructure and Systems

  • Robotics and Work Cell Automation
  • Centralized Material Distribution
  • Infrastructure Redundancies
  • Statistical Process Control (SPC) Monitoring

Quality

  • Class 10K and 100K Cleanroom

Mold Process Type

  • Injection
  • Two Shot
  • Sandwich
  • Insert
  • Micro
  • Gas Assist
  • In-Mold Decoration
  • Precision Machining
  • Clean Room (Class 10K and 100K)
  • Gas Assist
  • Structural Foam

Materials

  • Commodity
  • Engineering Grade
  • Functional Grade
  • Structural Foam
  • Multiple Colors and Additives

Reports

  • Statistical Process Repeatability
  • FMEAs
  • Internal & Supplier Corrective Action
  • Lot Code Traceability & Product Retains

Clamping Force

  • 18 to 3,000 tons

Plating

  • Chrome
  • Nickel
  • Gold
  • Abloy Black
  • Aluminum

Additional Services

  • Welding and Bonding
  • Bar Coding
  • Labeling
  • Packaging
  • Sub-Assemblies
  • Engineering Services
  • Research & Development
  • Sales & Marketing
  • Program Management
  • Project Management
  • Part Design
  • Warehousing
  • Logistics
  • Distribution

Secondary Operations

  • Sonic Vibration
  • RF Welding
  • Hot Plate Welding
  • Heat Staking
  • Hot Stamping
  • UV Cure
  • Pad Printing
  • Silk Screening
  • Laser Etching
  • Turn Key Assembly
  • Part Decoration
  • Packaging

Finishes

  • Painting
  • Part Decoration
  • EMI Shielding
  • Pad Printing
  • Silk Screening
  • Thermal Transfer
  • TOM – Three Dimensional Overmold
  • Hydrographics

Production Volume

  • Rapid Prototype
  • Low Volume
  • Large Production Runs

Automation

  • Magnetic Quick Mold Changing Platens
  • Multi-Axis Robots

Inspection Fixtures

  • Gauges
  • Coordinate Measuring Machine (CMM)
  • Colorimeters
  • Gloss Reader
  • Thermo-Cycling
  • Micro View

Typical Lead Time

  • Prototypes in days
  • Production 3 to 8 weeks
  • Just In Time (JIT) Available
  • Stock to Dock Available

Additional Information

Industry Focus

  • Automotive
  • Medical / Pharmaceutical
  • Industrial
  • Consumer
  • Solar
  • Research & Development Programs
  • Electronic
  • Healthcare
  • Telecom
  • Packaging
  • Food and Drink
  • Automotive Interior Molded Systems
  • Electrical Systems
  • Interior Wrapping
  • Interior Trim
  • Decorative
  • Digital Media Storage
  • Peripherals
  • Telecommunications
  • Consumer Lifestyle and Household Products
  • Industrial Components and Housings
  • Thermoformed Packaging Solutions
  • Program Operations Protocol for Success (POPS)
  • Minority Business Enterprise (MBE) Certified Company
  • Society for Process Engineers (SPE)
  • International Society for Pharmaceutical Engineering (ISPE)

Intended Applications

  • Microbiology / Lab ware
  • Single-Use Systems
  • Drug Delivery Systems
  • Dental, Surgical and Orthopedic Instruments
  • Multi-Use / Steralizable Systems
  • Automotive Under the Hood Systems
  • Automotive Exterior Systems

Industry Standards

  • ISO 13485:2003 Certified
  • ISO 14001:2004 Certified
  • ISO 3001:2008 Certified
  • ISO 16949:2009 Certified
  • UL Certified #A12506
  • FDA Registered Facilities
  • Environmental Management Systems (EMS)

Efficiency

  • Six Sigma Certification
  • Lean Manufacturing
  • Kaizen
  • Lights Out Manufacturing
  • Toyota Showcase Supplier (TSS)

File Formats

  • CATIA
  • Pro-E
  • UG
  • Solid Works
  • Mold Flow