Exceptional Service and Quality

Plastikon provides contract plastic injection mold design and fabrication services. We utilize 2D & 3D CAD mold designs for manufacturability, and state-of-the-art engineering practices. We also provide rapid tooling, reporting (TPR), technical support, spare parts, gauge manufacturing, and a warranty of 1M shots or more. Our products are delivered and finished with a high polish. They can be produced for presses ranging from 15 to 3,000 tons, for plastic injection molding or die cast parts. By producing molds for any production volume, our customers benefit from a single cavity to high cavitation molds, ranging in weight from 75 to 40,000 lbs. Our molds are produced by EDM or high speed machining, all of which is closely monitored using our RJG Process Monitoring System.

In addition to our domestic operations, we maintain quality facilities in the USA and China to serve our high volume customers. Our China tooling operations can provide standard international bases with runner system and are from certified steel. For more information about our plastic injection mold design and fabrication services, contact us directly.

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General Capabilities

  • 2D & 3D CAD Mold Designs
  • Design for Manufacturability
  • Engineering
  • Rapid Tooling
  • High Precision
  • Multi-Cavity
  • Tooling Progress Reports (TPR)
  • Technical Support
  • Spare Parts
  • Warranty (1M shots or more)
  • Gauge Manufacturing

Multiple Runner Systems

  • Hot Runners
  • Valve Gates
  • Traditional Options

Quality

  • Class 10K and 100K Cleanroom

Unsurpassed Plastic Injection Mold Design & Fabrication Services

Online Program Reporting

  • 24/7 Program
  • Build Status

Reports

  • Statistical Process
  • Repeatability
  • FMEAs
  • Internal & Supplier Corrective Action
  • Lot Code Traceability & Product Retains

Software

  • Mold Modeling
  • Mold Flow
  • Simulation

Material Applications

  • H13
  • P20
  • S-7
  • 420-SS
  • Aluminum

Press Capacity

  • 15 to 3,000 tons

Additional Services

  • Welding and Bonding
  • Bar Coding
  • Labeling
  • Packaging
  • Sub-Assemblies
  • Engineering Services
  • Research & Development
  • Sales & Marketing
  • Program Management
  • Project Management
  • Part Design
  • Warehousing
  • Logistics
  • Distribution

China Tooling Operations

  • International Standard Bases
  • Runner Systems
  • Certified Steel

Press Capacity

  • 15 to 3,000 tons

Weight

  • 75 to 40,000 lbs.

Mold Builds

  • 15 to 3,000 ton Presses
  • Precision Class A Tooling
  • High Polish

Inspection

  • Fixtures
  • Gauges
  • Coordinate Measuring Machine (CMM)
  • Colorimeters
  • Gloss Reader
  • Thermo-Cycling
  • Micro View

Production Volume

  • Rapid Prototype
  • Low Volume
  • Large Production Runs

Cavitation

  • Single to High
  • High Speed Machining
  • EDM
  • RJG Process Monitoring

Testing

  • Online Leak
  • Vacuum
  • Poka Yoke
  • Force & Pull
  • Torque & Rotation
  • Humidity
  • Vibration
  • Material

Typical Lead Time

  • 3 days (Rapid Prototyping)
  • 3 to 7 weeks (Small Tools)
  • 8 to 12 weeks (Large Tools)

Additional Information

Industry Focus

  • Automotive
  • Medical / Pharmaceutical
  • Industrial
  • Consumer
  • Solar
  • Research & Development Programs
  • Electronic
  • Healthcare
  • Telecom
  • Packaging
  • Food and Drink
  • Automotive Interior Molded Systems
  • Electrical Systems
  • Interior Wrapping
  • Interior Trim
  • Decorative
  • Digital Media Storage
  • Peripherals
  • Telecommunications
  • Consumer Lifestyle and Household Products
  • Industrial Components and Housings
  • Thermoformed Packaging Solutions
  • Program Operations Protocol for Success (POPS)
  • Minority Business Enterprise (MBE) Certified Company
  • Society for Process Engineers (SPE)
  • International Society for Pharmaceutical Engineering (ISPE)

Intended Applications

  • Microbiology / Lab ware
  • Single-Use Systems
  • Drug Delivery Systems
  • Dental, Surgical and Orthopedic Instruments
  • Multi-Use / Steralizable Systems
  • Automotive Under the Hood Systems
  • Automotive Exterior Systems

Industry Standards

  • ISO 13485:2003 Certified
  • ISO 14001:2004 Certified
  • ISO 3001:2008 Certified
  • ISO 16949:2009 Certified
  • UL Certified #A12506
  • FDA Registered Facilities
  • Environmental Management Systems (EMS)

Efficiency

  • Six Sigma Certification
  • Lean Manufacturing
  • Kaizen
  • Lights Out Manufacturing
  • Toyota Showcase Supplier (TSS)

File Formats

  • CATIA
  • Pro-E
  • UG
  • Solid Works
  • Mold Flow