Participate in the development of Process Failure Mode and Effects Analysis, Quality Control Plans, Inspection requirements, technologies and techniques, and In-Process Inspection Reports during the design phase of new process development.
Lead studies to analyze, establish, and improve labor requirements and technologies and techniques.
Lead and participate in cross-functional Root Cause Analysis and Corrective/Preventive Planning processes.
Identify opportunities to continually refine and improve Plastikon’s internal process capability through use of quality tools.
Implement and manage internal Statistical Process Control Program for Critical to Customer (CTC) and Critical to Process (CTP) characteristics.
Write, revise and verify quality standards and procedures for inspection and measurement methods as needed.
Develop sampling procedures and designs and develop forms and instructions for recording, evaluating, and reporting quality and reliability data.
Master’s degree in Mechanical Engineering with 3 years of related experience or Bachelor’s degree in Mechanical Engineering with 5 years related experience.
Certified in AIAG Core tools
Experience in developing AIAG compliant Process Flows, Process Failure Mode and Effects Analysis and (PFMEA) Control Plans.
Experience with APQP process – manufacturing feasibility, new product launches, safe launch procedures and Run @ rate /capacity planning
Experience in developing PPAP documentation for product launches or new process implementation and submitting in customer portals for approval
Knowledge of creating Standard Operating procedures, Quality alerts and Quality inspection reports
Knowledge of IATF 16949 standards and experience in performing internal/product and process audits. Exposure to external IATF 16949 (surveillance and recertification audits) and Customer audits.
Knowledge of QMS procedures and documentations – Experience in reporting COPQ and KPI data.
Experience in working with problem solving tools like 8D, 5 Whys, Drill deep, Drill wide Read across, and reporting the same in customer portals.
Experience in use of CMM, micrometer, calipers, feeler gage, radius gage, height gage and attribute gages.
Experience in Measurement Systems Analysis for Variable and Attribute systems
Monitoring critical parameters for a process or critical dimensions for a product using Control charts and analyze Statistical Process Control using Minitab.
Familiarization with blueprints and interpreting GD&T.
Knowledge and experience in implementing Lean Manufacturing tools like 5S, Standardized cell layout, Line balancing and Kanban systems in a production floor or in a simulated manufacturing process.
Knowledge of production/engineering of injection molded plastics.
Experience in leading and training quality team members to meet production deadlines.
Intermediate to advanced mathematical skills are essential.