Sr. Production Quality Engineer

Job duties:

• Participate in the development of Process Failure Mode and Effects Analysis, Quality Control Plans, Inspection requirements, technologies and techniques, and In-Process Inspection Reports.
• Lead and participate in cross-functional Root Cause Analysis and Corrective /Preventive Planning processes.
• Leads technical review and resolution of supplier quality issues.
• Implement internal Statistical Process Control Program for Critical to Customer (CTC) and Critical to Process (CTP).
• Write, revise and verify quality standards and procedures for inspection and measurement methods.
• Develop sampling procedures and develop forms and instructions for recording, evaluating, and reporting quality and reliability data.
• Support various functions in implementation of processes/systems to meet various requirements – IATF 16949/ ISO 9001
• Compile and write training material and conduct training sessions on quality control activities.

Requirements:

• Master’s degree in Industrial Engineering, Mechanical Engineering or related with 1 year experience.
• Six Sigma – Green Belt certified.
• Knowledge/experience with Quality Tools including Process Flows, FMEA, Control Plans, Process Capability Analysis, Control Charts, Measurement Systems Analysis (MSA), Design of Experiments: ANOVA & Orthogonal Array, Statistical Process Control techniques (SPC), and problem-solving methodologies including Ishikawa diagram, 4M, 8D, and 5Why’s.
• Knowledge/experience with surface grinding and finishing processes, engineering drawings/blueprints, CAD, 3D – Catia, and Ansys.
• Knowledge/experience in implementing Lean Manufacturing tools like 5S, standardized cell layout, Line balancing and Kanban systems.
• Knowledge/experience with IATF 16949 standards documentation, internal Audit, and VDA Audit.
• Knowledge/experience with Factory Quality Metric Analysis and Reporting including PPM, Internal scrap data, COPQ, DPPM and Quality KPI data, Excel dashboards, and VBA.
• Knowledge/experience in operating, interpreting and calibrating measurement tools including calipers, feeler gauges.

Salary starting at $114,733