Plastic Injection Molding ServicesAre you searching for a reliable partner for providing plastic injection molding services? At Plastikon Industries, Inc., we specialize in high-precision engineering and quality manufacturing of custom plastic components. 

With over 40 years of experience, we can reliably provide the most technologically advanced injection molding of plastics to meet any customer’s needs. We understand that quality parts and service are essential. That’s why we use top-notch technology to maximize speed and accuracy while keeping your costs low.

How Plastic Injection Molding Works?

Plastic injection molding is a manufacturing process for producing plastic parts in large quantities. It is most commonly used in mass-production processes where the exact part is being created thousands or even millions of times in succession. 

The process works by melting plastic resin pellets and injecting them into a pre-made plastic injection mold, which cools and solidifies into the desired shape. Depending on the complexity of the design, multiple plastic injections may be needed to create a single part. 

Injection molding requires precise temperature control and high pressure to ensure all parts are uniform, consistent, and defect-free. After cooling, the finished product can be ejected from the mold and sent off for further processing and assembly. 

Benefits of Using Professional Plastic Injection Molding Services

Here are several reasons why you should consider Plastikon Industries for professional plastic injection molding services:

  • Cost Savings: Professional plastic injection Plastic for medical industrymolding companies like Plastikon Industries can help you save money by creating large quantities of parts quickly and cost-effectively. The molded plastic produced through this process is more durable than other manufacturing methods, so it stands up to wear and tear better with less risk of damage or breakdown. 
  • Streamlined Production: Molded plastic parts are consistent in size, shape, and texture, ensuring that each piece is identical to the next one produced. This helps streamline production since complex shapes can be made with minimal effort, eliminating the need for additional assembly. 
  • Precision: Professional plastic injection molding services make parts accurate down to the last detail, using a process designed specifically for high-precision projects. This ensures that your parts meet exact specifications and have a professional finish.
  • Efficiency: When you use professional services, you get high-quality parts quickly and efficiently since there is no need to manually assemble small pieces or worry about inconsistencies in shape or size. The molded plastic components also require less energy to produce than metal components, making them more energy-efficient in production. 
  • Versatility: Plastic mold injection can make various parts for different applications. It can also quickly produce complex shapes and forms, making it an ideal option for intricate designs. From medical equipment to toys, injection molded plastics can be used in various industries

Materials Used in Plastic Injection Molding

Commonly used polymers include polyethylene, polypropylene, nylon, and ABS. Each type has its characteristics and advantages when it comes to plastic injection molding

  • Polyethylene (PE) is one of the most common plastics used due to its low cost and excellent chemical resistance. It also offers flexibility, strength, and toughness and can withstand cold temperatures better than other plastics.
  • Polypropylene (PP) is often chosen for its excellent resistance to acids, bases, and organic solvents. It is also very durable and can be used in various applications. 
  • Nylon is popular for its high strength, dimensional stability, and low friction properties. It is often used for parts requiring good mechanical properties and chemical resistance. 
  • ABS (Acrylonitrile Butadiene Styrene) offers outstanding toughness and has excellent heat distortion temperature properties. It is also very easy to machine and dye so that it can be used for various decorative and functional applications. 

These are just some of the most commonly used materials in Plastikon Industries. Others offer unique characteristics that make them suitable for specific applications. 

Contact us today for all your plastic injection molding needs!

Plastikon Industries is the go-to source for plastic injection molding services. Our in-depth knowledge, precision, and attention to detail are unparalleled in the industry. We always strive to innovate and incorporate cutting-edge solutions at every step of the production process. If you need reliable, expert plastic molding services for your manufacturing needs, don’t hesitate to contact us today!

Request for Quote

General Capabilities

  • Custom
  • Offshore
  • Cleanroom Manufacturing
  • White Room Manufacturing
  • Contract Manufacturing

Cavitation

  • Single to High
  • High Speed Machining
  • EDM
  • RJG Process Monitoring

Testing

  • Online Leak
  • Vacuum
  • Poke Yoke
  • Force & Pull
  • Torque & Rotation
  • Humidity
  • Vibration
  • Material

Additional Plastic Injection Molding Capabilities

Product Capabilities

  • Micro Parts
  • Miniature
  • Small Parts
  • LargeComponents
  • Multi-Component
  • Multi-Shot Components
  • Thin Wall

Infrastructure and Systems

  • Robotics and Work Cell Automation
  • Centralized Material Distribution
  • Infrastructure Redundancies
  • Statistical Process Control (SPC) Monitoring

Quality

  • Class 10K and 100K Cleanroom

Mold Process Type

  • Injection
  • Two Shot
  • Sandwich
  • Insert
  • Micro
  • Gas Assist
  • In-Mold Decoration
  • Precision Machining
  • Clean Room (Class 10K and 100K)
  • Gas Assist
  • Structural Foam

Materials

  • Commodity
  • Engineering Grade
  • Functional Grade
  • Structural Foam
  • Multiple Colors and Additives

Reports

  • Statistical Process Repeatability
  • FMEAs
  • Internal & Supplier Corrective Action
  • Lot Code Traceability & Product Retains

Clamping Force

  • 18 to 3,000 tons

Plating

  • Chrome
  • Nickel
  • Gold
  • Abloy Black
  • Aluminum

Additional Services

  • Welding and Bonding
  • Bar Coding
  • Labeling
  • Packaging
  • Sub-Assemblies
  • Engineering Services
  • Research & Development
  • Sales & Marketing
  • Program Management
  • Project Management
  • Part Design
  • Warehousing
  • Logistics
  • Distribution

Secondary Operations

  • Sonic Vibration
  • RF Welding
  • Hot Plate Welding
  • Heat Staking
  • Hot Stamping
  • UV Cure
  • Pad Printing
  • Silk Screening
  • Laser Etching
  • Turn Key Assembly
  • Part Decoration
  • Packaging

Finishes

  • Painting
  • Part Decoration
  • EMI Shielding
  • Pad Printing
  • Silk Screening
  • Thermal Transfer
  • TOM – Three Dimensional Overmold
  • Hydrographics

Production Volume

  • Rapid Prototype
  • Low Volume
  • Large Production Runs

Automation

  • Magnetic Quick Mold Changing Platens
  • Multi-Axis Robots

Inspection Fixtures

  • Gauges
  • Coordinate Measuring Machine (CMM)
  • Colorimeters
  • Gloss Reader
  • Thermo-Cycling
  • Micro View

Typical Lead Time

  • Prototypes in days
  • Production 3 to 8 weeks
  • Just In Time (JIT) Available
  • Stock to Dock Available

Additional Information

Industry Focus

  • Medical / Pharmaceutical
  • Industrial
  • Consumer
  • Solar
  • Research & Development Programs
  • Electronic
  • Healthcare
  • Telecom
  • Packaging
  • Food and Drink
  • Electrical Systems
  • Interior Wrapping
  • Interior Trim
  • Decorative
  • Digital Media Storage
  • Peripherals
  • Telecommunications
  • Consumer Lifestyle and Household Products
  • Industrial Components and Housings
  • Thermoformed Packaging Solutions
  • Program Operations Protocol for Success (POPS)
  • Minority Business Enterprise (MBE) Certified Company
  • Society for Process Engineers (SPE)
  • International Society for Pharmaceutical Engineering (ISPE)

Intended Applications

  • Microbiology / Lab ware
  • Single-Use Systems
  • Drug Delivery Systems
  • Dental, Surgical and Orthopedic Instruments
  • Multi-Use / Sterilizable Systems

Industry Standards

  • ISO 13485:2016 Certified
  • ISO 14001:2015 Certified
  • ISO 9001:2015 Certified
  • ISO 16949:2016 Certified
  • FDA Registered Facilities
  • Environmental Management Systems (EMS)

Efficiency

  • Six Sigma Certification
  • Lean Manufacturing
  • Kaizen
  • Lights Out Manufacturing
  • Toyota Showcase Supplier (TSS)

File Formats

  • CATIA
  • Pro-E
  • UG
  • Solid Works
  • Mold Flow